Injection Blow Molding Machine IBM35D
This advanced manufacturing machine is designed with three primary stations: injection preform, blowing, and product release. The process begins with the raw material being fed from a hopper into an injection screw, which then precisely injects the material to form preforms. These preforms are subsequently rotated by a plate to the blowing station. Notably, the preforms retain sufficient heat from the injection process, eliminating the need for any additional reheating before blowing. This not only enhances energy efficiency but also ensures a more consistent product quality. Once the blowing process is complete, the formed products are rotated to the release station, where they are gently dropped for collection or further processing.
The machine operates in a fully automatic cycle rotation mode, which significantly reduces the need for manual intervention and minimizes the potential for human error. One of the standout features of this machine is that it does not require preformed bottles, which streamlines the production process and reduces material waste. The high degree of automation ensures that the production cycle is smooth, efficient, and capable of producing high-quality finished products that are both smooth and aesthetically pleasing.
This machine is versatile and finds extensive application in the production of various plastic containers and items, ranging from 10 ml to 1000 ml in capacity. It is commonly used for manufacturing plastic cosmetic bottles, milk bottles, pharmaceutical packaging, PC bottles, red wine cups, and LED lampshades, among other products. The ability to handle such a wide range of products makes it an invaluable asset in industries where precision, efficiency, and quality are paramount.
Moreover, the machine's design incorporates several features that enhance its operational efficiency and product quality. For instance, the integration of a heat retention system ensures that the preforms maintain the optimal temperature for blowing, thereby reducing energy consumption and improving the consistency of the final products. The automatic rotation mechanism ensures a seamless transition between stations, which not only speeds up the production process but also reduces the likelihood of defects.
In addition to its technical advantages, the machine is also designed with user convenience in mind. The control system is intuitive and user-friendly, allowing operators to easily monitor and adjust the production parameters as needed. This level of control is crucial for maintaining high standards of product quality and for adapting to different production requirements.
The environmental benefits of this machine are also noteworthy. By eliminating the need for preformed bottles and reducing material waste, it contributes to a more sustainable production process. Furthermore, the energy-efficient design helps to lower the overall carbon footprint of the manufacturing operation.
In summary, this machine represents a significant advancement in the field of plastic container manufacturing. Its fully automated, high-efficiency, and versatile design makes it an ideal choice for a wide range of applications, from cosmetic and pharmaceutical packaging to food and beverage containers. The combination of advanced technology, user-friendly operation, and environmental considerations ensures that it meets the highest standards of modern manufacturing.
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Technical Parameters
IBM35D | |||
Item | Unit | Date | |
Injection system | Screw Diameter | mm | 40 |
Max. Theoretical injection capacity | G | 176 | |
Heating capacity | KW | 7.2 | |
No. of heating area | Qty | 3 | |
Clamping & blowing system | Clamping force of injection | kn | 350 |
Clamping force of blowing | kn | 40 | |
Opening stroke of mold platen | mm | 120 | |
Max. Platen size (L×W) | mm | 420×340 | |
Min. Mold thickness (H) | mm | 180 | |
Heating capacity of mould | KW | 2.8 | |
Product dimension range | Suitable bottle range | ml | 3-800 |
Max. bottle height | mm | ≤180 | |
Max. Dia. of bottle | mm | ≤80 | |
Dry cycle | s | 4 | |
Hydraulic driving system | Motor power | KW | 11/15 |
hydraulic pressure | Mpa | 14 | |
Pneumatic system | Min. Air pressure | Mpa | ≥0.8 |
Discharge rate of compressed air | M3/mm | ≥0.7 | |
Cooling system | Water flowage | M3/h | 3 |
Total rated power with mold heating | KW | 21/25 | |
Machine information | Dimension | M | 3.1×1.2×2.2 |
machine weight | Ton | 4.0 |
Machine Advantages
Bottle is a container that can hold liquid or solid, which can be seen everywhere in our life, including medicine bottle, cosmetics bottle and beverage bottle. Due to the rapid development of the petroleum industry, human beings invented high molecular polymer, which is commonly known as plastics. Since then, our bottle materials have changed from single glass or ceramics to various kinds of plastics. Drawing lessons from the long history of glass container blowing process, the extrusion or injection molding plastic mold in relativistic state is placed in the blowing mold, and the mold is inflated by a certain pressure of compressed air to make it close to the cavity wall. After cooling and setting, the mold is demolished to obtain the plastic hollow products with the same shape as the cavity. This is the hollow blow molding process we are familiar with.
| our own engineers team, we have more then 18 years experience in this field. 1. The servo motor of our machine uses PHASE from Italy, it is the best supplier of servo motors. 2. The cylinder drive has been upgraded to a single cylinder, which is more stable and stronger. Life is also longer than the others. |
Our pneumatic valve uses FESTO Germany, which is the first quality in the world. Its purchase cost itself is very high, but the quality is very stable and the service life is very long. | |
Professional Workshop
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Company Profile
DAWSON will be your reliable friend in China, and we will always do our best to give you max support!
Customer Photos
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Our Service
FAQ |
Q: Can we visit your factory? Sure. We located in Zhangjiagang city which is very near Shanghai. For overseas customers, you can fly to Shanghai Pudong International Airport. We can pick you up in the Airport. (or Hongqiao International Airport. ) We also provide visit online by video. Q: How can we get the exact price of plastic machine? Contact us with the products size, shape, annual quantity and photo if possible. We can recommend our machine models with quotation. Q: Do you provide any spare parts with machine? Yes, we offer all necessary spare parts before shipment.(contact us for packing list ) Q: How about your after-sale service ? We offer manual instruction and engineer training before loading,after shipment we provide 24 HRS online support, video technical support or field installation assist. Q: What is the lead time? For customized machine, it takes about 45-50 days after deposit. For stock machine, fast shipment. ( The actual production cycle will vary according to the degree of customization.) Q: What is the warranty period for your machine ? 12 months warranty for components and technical support . Q: Do you provide custom machines? Most of our machines are customized. Our goal is efficiency and stable performance. We design the machines according to customers products to meet customer' needs. Q: How can we install the machine when it arrives? We can send experienced technicians to customer's country for guiding the installation and commission the machine, also train the customer's employees. Q: What's DAWSON's advantage? DAWSON provide customers with turnkey projects. Including plant design, plastic machine and mold installation, debugging, also we can source the auxiliary equipment for customers. We can ship the full set of machines after testing in our factory. It will save a lot of cost and time. DAWSON will be your reliable friend in China, and we will always do our best to give you max support! |
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