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DS-1000L
DAWSON
8477301000
HDPE 1000L IBCs Making Plastic IBC Container Energy Saving Extrusion Blow Moulding Machine Expert
DAWSON MACHINE is professional manufacturer of blow molding machine, we have many model extrusion blow molding machine with different configuration to meet customers' various product making requirements. Customers from all over the world are having our machines for different products, and the machines are helping them to make money, some of them, because of satisfied with our machine quality and service, not only order several machines, other demands also let us source for them.
In the dynamic landscape of industrial manufacturing, the DS - 1000L extrusion blow molding machine stands out as a remarkable piece of equipment, specifically engineered for the production of 500 - 1000L IBC (Intermediate Bulk Container) Tanks. This machine is a testament to advanced technology and innovative design, catering to the diverse needs of various industries.
The DS - 1000L's suitability for producing 500 - 1000L IBC Tanks is a result of its meticulous construction. One of its key features is the specially designed screw. Ultra - High Molecular Weight Polyethylene (UHMWPE) is a material renowned for its exceptional strength, wear resistance, and chemical resistance. However, processing UHMWPE can be a complex task due to its high viscosity and unique rheological properties. The screw in the DS - 1000L is precisely crafted to handle UHMWPE with finesse. During the plastication process, it ensures uniform melting and mixing of the material. This uniform plastication is crucial as it guarantees that every part of the IBC tank has consistent quality. Moreover, an outstanding advantage of this screw is its ability to operate without causing a significant temperature rise. In traditional extrusion processes, excessive temperature can lead to material degradation, which in turn affects the mechanical properties of the final product. By maintaining a stable temperature, the DS - 1000L not only preserves the integrity of the UHMWPE material but also shortens the IBC tank forming cycle. This time - saving aspect directly contributes to an impressive production capacity. With efficient operations, the machine can churn out over 500 pieces per day, making it an ideal choice for manufacturers aiming to meet high - volume market demands.
When it comes to the manufacturing of IBC tanks, color changing is a frequently encountered requirement. Different industries and customers often demand IBC tanks in specific colors for branding, identification, or to meet regulatory standards. The DS - 1000L addresses this need with its ingeniously designed die head. In conventional blow molding machines, color changing can be a time - consuming and energy - intensive process. The special die head in the DS - 1000L, however, streamlines this procedure. It allows for a rapid and efficient change of colors, significantly reducing the time spent on this operation. This not only increases productivity but also leads to substantial power savings. In fact, the energy consumption for producing one IBC tank is a mere 8kw of electricity. This energy - efficient operation not only benefits the manufacturer's bottom line in terms of reduced utility costs but also aligns with the global push towards sustainable manufacturing practices.
The DS - 1000L is not only technically advanced in its material - processing capabilities but also user - friendly. The entire blow molding machine is equipped with a bilingual operation panel. This feature is a boon for operators, as it enables seamless communication and control of the machine, regardless of their language proficiency. Whether an operator is more comfortable with English or another language, they can easily navigate the machine's functions. Additionally, the machine incorporates automatic configuration components sourced from world - famous brands. These components are known for their reliability, precision, and high - quality performance. By integrating these components, the DS - 1000L achieves the twin advantages of simple operation and high automation. Operators can set the machine to run complex production cycles with minimal intervention, reducing the risk of human error and enhancing overall production efficiency.
The 1000 - liter IBC tank, also referred to as the 1000 - litre plastic IBC bulk container, has a vast array of applications, particularly in the chemical filling and transportation fields. In the chemical industry, the safe and efficient storage and transportation of various chemicals are of utmost importance. The 1000 - litre IBC container offers several distinct advantages over traditional round plastic drums. One of the most notable is its space - saving design. In storage facilities, space is often a valuable and limited resource. The square - shaped 1000 - litre IBC container can be stacked more efficiently than round drums, allowing for a significant reduction in storage space requirements. This space - saving feature not only helps in optimizing warehouse layout but also reduces storage costs.
Another significant advantage of the 1000 - litre IBC container is its recyclability. It can be recycled multiple times, making it an environmentally friendly choice. Recycling these containers helps to reduce waste and the demand for virgin materials, thus contributing to a more sustainable manufacturing and transportation ecosystem. Multi - layers plastic IBC containers are also quite popular. In a 1000 - liter square plastic IBC tank, the outer layer is often made in a dark color, such as blue or black. The purpose of this dark - colored outer layer is to protect the liquid stored inside from light. Many chemicals and substances are sensitive to light, and exposure can cause them to degrade, react, or spoil. By blocking light, the blue or black outer layer safeguards the quality and integrity of the stored liquid. On the other hand, the inner layer of the multi - layer IBC tank is crafted from virgin material. This ensures that the inner layer does not contaminate the stored content. Virgin material has a high purity level and does not contain any impurities or additives that could potentially affect the quality of the liquid being stored.
Our IBC - tank - specialized blow - moulding machine, the DS - 1000L, offers remarkable versatility. It is not only suitable for manufacturing 1000 - liter IBC containers but can also produce 500 - liter IBC tanks. This flexibility is achieved through a simple process of changing the interchange part of the 1000L IBC tank mould to a 500 - liter IBC container mould. This modular design approach allows manufacturers to adapt to different market demands without having to invest in a completely new machine. It provides a cost - effective and efficient solution for companies that need to produce a variety of IBC tank sizes.
We have supported customers for more than 50sets IBC inner bottle making machine, besides the HDPE plastic ibc tank manufacturing machine, we also provide ibc cage making machine, the equipments for the IBC container steel frame manufacturing.
Besides, we can provide the steel pipes, plastic ibc tank container fitting valves for different standard, types and applications.
Such as split type S60×6 Male thread ball valve, Integrated Type S60×6 Male Ball Valve, Welded Type S60×6 Male Ball Valve, Welded Type NPS Male Ball Valve, Integrated Type S60×6 Male Butterfly Valve, Split Type S60×6 Male Butterfly Valve, Welded Type S60×6 Male Butterfly Valve, we use PTFE material for the valve seat, because of PTFE material nonstick & anti-corrosive feature, enables the valve keep clean for sticky food grade liquid, and with longer lifespan. And for the thread valves, we use different material seal rings, there are EPDM, FKM and NBR material for different type of liquid. Besides the valves, we also have DN150mm, 6 Inch IBC inner tank normal cover and ventilation cover, ibc tank accessories, ibc tank fittings & ibc tank adapter.
Machine Advantages
Technical Parameters
Projects Show
HDPE 1000L IBCs Making Plastic IBC Container Energy Saving Extrusion Blow Moulding Machine Expert
DAWSON MACHINE is professional manufacturer of blow molding machine, we have many model extrusion blow molding machine with different configuration to meet customers' various product making requirements. Customers from all over the world are having our machines for different products, and the machines are helping them to make money, some of them, because of satisfied with our machine quality and service, not only order several machines, other demands also let us source for them.
In the dynamic landscape of industrial manufacturing, the DS - 1000L extrusion blow molding machine stands out as a remarkable piece of equipment, specifically engineered for the production of 500 - 1000L IBC (Intermediate Bulk Container) Tanks. This machine is a testament to advanced technology and innovative design, catering to the diverse needs of various industries.
The DS - 1000L's suitability for producing 500 - 1000L IBC Tanks is a result of its meticulous construction. One of its key features is the specially designed screw. Ultra - High Molecular Weight Polyethylene (UHMWPE) is a material renowned for its exceptional strength, wear resistance, and chemical resistance. However, processing UHMWPE can be a complex task due to its high viscosity and unique rheological properties. The screw in the DS - 1000L is precisely crafted to handle UHMWPE with finesse. During the plastication process, it ensures uniform melting and mixing of the material. This uniform plastication is crucial as it guarantees that every part of the IBC tank has consistent quality. Moreover, an outstanding advantage of this screw is its ability to operate without causing a significant temperature rise. In traditional extrusion processes, excessive temperature can lead to material degradation, which in turn affects the mechanical properties of the final product. By maintaining a stable temperature, the DS - 1000L not only preserves the integrity of the UHMWPE material but also shortens the IBC tank forming cycle. This time - saving aspect directly contributes to an impressive production capacity. With efficient operations, the machine can churn out over 500 pieces per day, making it an ideal choice for manufacturers aiming to meet high - volume market demands.
When it comes to the manufacturing of IBC tanks, color changing is a frequently encountered requirement. Different industries and customers often demand IBC tanks in specific colors for branding, identification, or to meet regulatory standards. The DS - 1000L addresses this need with its ingeniously designed die head. In conventional blow molding machines, color changing can be a time - consuming and energy - intensive process. The special die head in the DS - 1000L, however, streamlines this procedure. It allows for a rapid and efficient change of colors, significantly reducing the time spent on this operation. This not only increases productivity but also leads to substantial power savings. In fact, the energy consumption for producing one IBC tank is a mere 8kw of electricity. This energy - efficient operation not only benefits the manufacturer's bottom line in terms of reduced utility costs but also aligns with the global push towards sustainable manufacturing practices.
The DS - 1000L is not only technically advanced in its material - processing capabilities but also user - friendly. The entire blow molding machine is equipped with a bilingual operation panel. This feature is a boon for operators, as it enables seamless communication and control of the machine, regardless of their language proficiency. Whether an operator is more comfortable with English or another language, they can easily navigate the machine's functions. Additionally, the machine incorporates automatic configuration components sourced from world - famous brands. These components are known for their reliability, precision, and high - quality performance. By integrating these components, the DS - 1000L achieves the twin advantages of simple operation and high automation. Operators can set the machine to run complex production cycles with minimal intervention, reducing the risk of human error and enhancing overall production efficiency.
The 1000 - liter IBC tank, also referred to as the 1000 - litre plastic IBC bulk container, has a vast array of applications, particularly in the chemical filling and transportation fields. In the chemical industry, the safe and efficient storage and transportation of various chemicals are of utmost importance. The 1000 - litre IBC container offers several distinct advantages over traditional round plastic drums. One of the most notable is its space - saving design. In storage facilities, space is often a valuable and limited resource. The square - shaped 1000 - litre IBC container can be stacked more efficiently than round drums, allowing for a significant reduction in storage space requirements. This space - saving feature not only helps in optimizing warehouse layout but also reduces storage costs.
Another significant advantage of the 1000 - litre IBC container is its recyclability. It can be recycled multiple times, making it an environmentally friendly choice. Recycling these containers helps to reduce waste and the demand for virgin materials, thus contributing to a more sustainable manufacturing and transportation ecosystem. Multi - layers plastic IBC containers are also quite popular. In a 1000 - liter square plastic IBC tank, the outer layer is often made in a dark color, such as blue or black. The purpose of this dark - colored outer layer is to protect the liquid stored inside from light. Many chemicals and substances are sensitive to light, and exposure can cause them to degrade, react, or spoil. By blocking light, the blue or black outer layer safeguards the quality and integrity of the stored liquid. On the other hand, the inner layer of the multi - layer IBC tank is crafted from virgin material. This ensures that the inner layer does not contaminate the stored content. Virgin material has a high purity level and does not contain any impurities or additives that could potentially affect the quality of the liquid being stored.
Our IBC - tank - specialized blow - moulding machine, the DS - 1000L, offers remarkable versatility. It is not only suitable for manufacturing 1000 - liter IBC containers but can also produce 500 - liter IBC tanks. This flexibility is achieved through a simple process of changing the interchange part of the 1000L IBC tank mould to a 500 - liter IBC container mould. This modular design approach allows manufacturers to adapt to different market demands without having to invest in a completely new machine. It provides a cost - effective and efficient solution for companies that need to produce a variety of IBC tank sizes.
We have supported customers for more than 50sets IBC inner bottle making machine, besides the HDPE plastic ibc tank manufacturing machine, we also provide ibc cage making machine, the equipments for the IBC container steel frame manufacturing.
Besides, we can provide the steel pipes, plastic ibc tank container fitting valves for different standard, types and applications.
Such as split type S60×6 Male thread ball valve, Integrated Type S60×6 Male Ball Valve, Welded Type S60×6 Male Ball Valve, Welded Type NPS Male Ball Valve, Integrated Type S60×6 Male Butterfly Valve, Split Type S60×6 Male Butterfly Valve, Welded Type S60×6 Male Butterfly Valve, we use PTFE material for the valve seat, because of PTFE material nonstick & anti-corrosive feature, enables the valve keep clean for sticky food grade liquid, and with longer lifespan. And for the thread valves, we use different material seal rings, there are EPDM, FKM and NBR material for different type of liquid. Besides the valves, we also have DN150mm, 6 Inch IBC inner tank normal cover and ventilation cover, ibc tank accessories, ibc tank fittings & ibc tank adapter.
Machine Advantages
Technical Parameters
Projects Show
1.Rich experience:more than 50sets machine are running and serving in our customers' factory