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Servo System Plastic Box Fruit Basket Making Injection Molding

 
Specialized for making PET preforms , caps , pails, buckets, jars, covers, lids. Special screw for PET products, all machine adapt latest Taiwan control system, Japan YUKEN hydraulic valve for highest quality standard and machine performance.
 
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DAWSON MACHINERY & MOULD GROUP

Injection Molding Machine


Specialized Solutions for Plastic Item Production

Our company is specialized in the manufacturing of a wide range of plastic products, including PET preforms, caps, pails, buckets, jars, covers, and lids. Whether you are in the beverage, packaging, or consumer goods industries, our high-performance machines are designed to meet the specific demands of each product type, offering exceptional quality and efficiency.

Expert Machinery for PET Preform and Plastic Product Manufacturing

We provide advanced machines specifically designed for the production of PET preforms, a critical component in the packaging industry. In addition to PET preforms, our machines are also equipped to efficiently produce caps, jars, pails, buckets, lids, and other plastic containers. These machines are built to handle a wide variety of molds and plastic materials, giving you the flexibility to produce various plastic products with precision and consistency.

Specialized Screws for PET Processing

Our machines come equipped with specialized screws designed for PET products, optimizing the extrusion process to ensure consistent quality and precise control over the material flow. These screws are designed to handle the unique characteristics of PET, including its higher viscosity and sensitivity to temperature fluctuations. By using these specialized screws, you can ensure uniform heating, proper plasticization, and smooth flow, which are crucial for producing high-quality PET preforms and other plastic items. This unique design helps in minimizing waste, reducing energy consumption, and enhancing overall machine efficiency.

Cutting-Edge Control Systems

To ensure the highest levels of precision and performance, all of our machines are integrated with the latest Taiwan control systems. These advanced systems provide real-time monitoring and allow for fine-tuned adjustments to critical parameters such as temperature, pressure, and screw speed. This allows operators to maintain control over the entire production process, ensuring that each batch of PET preforms or plastic items meets the highest standards. With easy-to-use interfaces and enhanced automation capabilities, our control systems significantly reduce the likelihood of human error and improve overall production efficiency.

YUKEN Hydraulic Valves for Superior Performance

Our machines incorporate Japan YUKEN hydraulic valves, renowned for their durability, reliability, and precise control. These high-quality hydraulic valves are critical for the operation of injection molding and extrusion machines. The YUKEN hydraulic system ensures smooth and precise movement of the machine’s moving parts, such as the clamping unit and injection unit, with minimal energy consumption. The hydraulic valves provide optimal pressure control, reducing fluctuations and preventing damage to the machine, while enhancing the overall efficiency of the production process. This integration of YUKEN technology ensures that our machines perform at their peak, offering superior molding precision and consistent output.

Comprehensive Mold Design and Manufacturing Services

In addition to providing state-of-the-art machines, we also offer comprehensive mold design and manufacturing services to meet the specific needs of your production. Our experienced engineers work closely with clients to develop custom molds that are perfectly suited to your production requirements, ensuring both high-quality results and efficient manufacturing. Whether you are producing PET preforms, plastic caps, or any other plastic product, we are equipped to design and manufacture molds that meet your exact specifications.

Our molds are designed with durability, efficiency, and cost-effectiveness in mind, allowing for easy maintenance and long-lasting performance. Whether you need simple or complex mold designs, we can help you create molds that maximize output while minimizing downtime.

End-to-End Support for Plastic Item Manufacturing

From design to production, we offer comprehensive support at every stage of your manufacturing process. We are not just a supplier of machinery; we are your partner in building a successful plastic products manufacturing business. Our team provides installation services, training for your operators, and ongoing technical support to ensure that your production runs smoothly and efficiently. We are committed to helping you maximize productivity and reduce operating costs, providing you with the tools you need to succeed.

Why Choose Our Solutions?

  1. High-Performance Machinery: Our specialized machines deliver optimal performance for producing a wide variety of plastic products, including PET preforms, caps, jars, and more.

  2. Tailored Solutions: We offer custom screw designs and mold development to meet your specific production requirements, ensuring the highest quality and efficiency.

  3. Advanced Control Technology: Our latest Taiwan-based control systems give you full control over your production process, offering real-time monitoring, flexibility, and reliability.

  4. Hydraulic Excellence: With YUKEN hydraulic valves, our machines ensure precise operation, reducing maintenance costs and improving overall efficiency.

  5. End-to-End Service: From machinery and mold design to installation and technical support, we provide complete solutions for your plastic production needs.

  6. Cost-Effective Manufacturing: Our solutions are designed to help you reduce material waste, improve cycle times, and lower energy consumption, making your production process more cost-effective.

Conclusion

Whether you're producing PET preforms, caps, buckets, pails, jars, covers, or lids, our advanced machines, cutting-edge technology, and expert mold-making services provide you with the reliability, precision, and efficiency needed to excel in the plastic manufacturing industry. We are committed to delivering high-quality, cost-effective solutions that meet your specific production needs. Contact us today to learn more about how we can help you enhance your manufacturing processes and achieve long-term success.


  


Parameters
DST-3100

DST-3600

DST-4500
Screw diameter

mm

65 75 90
Theoretical Shot weight cm³ 945
1546
2258
Shot weight gram 860
1407
2258
Clamping force KN 8100
3600
2050
Toggle stroke mm
590
660
745
Ejector stroke mm
150
160
200
Space between tie bars mm 615*615
660*600 760*730
Mould thickness mm 200-630
260-680 280-780
Machine size mm 5.98*1.66*2.37
7.1*1.84*2.34
7.54*1.92*2.41
Machine weight ton
11.5
12.5
15.4



  


  Standard Feature  

Injection Molding Machine Standard Feature


CLAMPING UNIT

  • New type 5-point toggle device with the advantage of stable movement curve and gentle shock

  • High-quality mold platen with enough intensity to ensure no out of shape if high-pressure clamping

  • Hard chrome plated high tensile strength tie bars made of superior alloy with a good wear and corrosion resistance ability

  • Wear-resistant guide for moving platen

  • Transducer control clamping stroke

  • Many step controls for speed and pressure of clamping and opening

  • Ejection device offer dwell, single, more, vibration function

  • Differential high-speed clamping

  • Low pressure mold protection function

  • Hydraulic mold height adjustment derived by gear with rough and fine operation

  • Mechanical and electrical dual safety interlock

  • Automatic centralized lubrication system with far pressure detector


HYDRAULIC UNIT

  • Proportional pressure and flow control with the advantage of fine adjustment and high precision

  • Know-how manifold design, compact, reasonable and fast respond

  • Imported world famous hydraulic valves

  • Imported world famous hydraulic sealing rings

  • Import technology hydraulic hose and fittings

  • Low noise hydraulic system

  • Oil tank with inner stainless-steel container

  • Precision oil filter

  • Oil cooler


CONTROL UNIT

  • The computer is imported from Industry family. The LCD displaying screen with high clarity has Chinese and English language to display

  • World famous electrical components

  • Close-loop PID temperature control with the advantage of high precision.

  • Deviation preset between high and low temperature. And break control for temperature sensor.

  • Alarming system in case of cold start and no material in hopper

  • Transducer control the injection and opening stroke to accuracy of ±0.05mm

  • 99 steps speed control for increasing and reducing to suit for different technology demands

  • Self-diagnostic and trouble alarm function

  • Parameters lock function to avoid being changed

  • 100 sets of production parameters can be stored into the computer memorial software

  • Machine can record the quantity of products and automatically stop if up to the required quantity.

  • Emergency stop device

  • Alarm lamp


SPARE PARTS

  • Operation Manual

  • Normal hopper

  • Level pad

  • Heater band

  • Mold clip



  More Injection Molding Machine Applications  

Injection Molding Machine Applications


  • Medical Appliance

  • Auto Parts

  • Packaging

  • Electronic Products

  • Optical Element

  • House ware

  • Building Components


Plastic injection molding machines are preferred for manufacturing medical products, as these machines offer high precision, accurate, and complex injection molded parts.


Hydraulic injection molding machine is the most popular machine type, primarily because of its long service life and a wide range of applications.The hydraulic injection molding machine consists of a fixed-speed, three-phase motor, and a variable-volume pump.


Hydraulic injection molding machines have a long life, far drive distance, and low maintenance cost.This type of machine helps in significant reduction of production cycle time.


Customers mainly use high-tonnage hydraulic machines for molding large parts. This machine is mainly used for producing high precision plastic components such as automotive parts, caps & closers, consumer goods, electrical & electronics goods, and medical items.


Plastic injection molding machines are predominantly used in manufacturing automotive components, interior wrapping, and assembly parts, such as automotive exteriors, car lenses, interior components, under-the-hood components, and filter components.A strong shift in the use of plastics instead of iron and steel in the automotive industry is expected to drive the plastic injection molding machine market during the forecast period.


Stringent government regulations have forced automotive manufacturers to use plastics instead of other materials such as iron and steel.Rapid economic growth, improved infrastructure, and rising middle-class population in emerging economies have led to an increase in vehicle production and sales, which, in turn, increase the demand for plastic injection molding machines.




  Professional Workshop  

Our Professional Injection Blow Molding Machine Workshop...


  



  Company Profile  


DAWSON MACHINERY & MOULD GROUP

Our customers are all around the world.


Vietnam, Australia, Indonesia, Malaysia, Thailand, Sri Lanka, Kazakhstan, Russia, UAE, Saudi Arabia, Malta, Romania, Italy, India, Syria, Ethiopia, Egypt, Sudan, Tunisia, Algeria, Kenya, Nigeria, South Africa, Zimbabwe, Mexico, Guatemala, Ecuador, Colombia, Venezuela, Peru....


We have our own service team in

Saudi Arabia, Colombia, Panama, South Africa ...



DAWSON MACHINE & MOULD GROUP


located in Zhangjiagang city, have more than 18 years' experience in the field of plastic machinery, blow molding machine,injection blow molding machine, injection molding machine, PET blow molding machine, injection stretch blow molding machine during the past 18 years, we always force our energy into new areas of plastic machinery, plastic packaging machinery, to update the technology, to learn advanced experience, to confirm new theory and new design, we are forming a unique competitive advantage of our owns.


The machines from our company carry good quality and effective after-sales service, upon the market, customers from more than 45 countries, we provide complete solution for your plastic industry business, as well as all sorts of technical support & after-sale services!


DAWSON will be your reliable friend in China, and we will always do our best to give you max support!


  Customer Photos  

We committed to providing customers with plastic machinery & equipment production lines beyond expectations.

Customer satisfaction is our eternal pursuit...


    


  FAQ  


Q: Can we visit your factory?

Sure. We located in Zhangjiagang city which is very near Shanghai. For overseas customers, you can fly to Shanghai Pudong International Airport. We can pick you up in the Airport. (or Hongqiao International Airport. ) We also provide visit online by video.


Q: How can we get the exact price of plastic machine?

Contact us with the products size, shape, annual quantity and photo if possible. We can recommend our machine models with quotation.


Q: Do you provide any spare parts with machine?

Yes, we offer all necessary spare parts before shipment.(contact us for packing list )


Q: How about your after-sale service ?

We offer manual instruction and engineer training before loading,after shipment we provide 24 HRS online support, video technical support or field installation assist.


Q: What is the lead time?

For customized machine, it takes about 45-50 days after deposit. For stock machine, fast shipment. ( The actual production cycle will vary according to the degree of customization.)


Q: What is the warranty period for your machine ?

12 months warranty for components and technical support .


Q: Do you provide custom machines?

Most of our machines are customized. Our goal is efficiency and stable performance. We design the machines according to customers products to meet customer' needs.


Q: How can we install the machine when it arrives?

We can send experienced technicians to customer's country for guiding the installation and commission the machine, also train the customer's employees.


Q: What's DAWSON's advantage?

DAWSON provide customers with turnkey projects. Including plant design, plastic machine and mold installation, debugging, also we can source the auxiliary equipment for customers. We can ship the full set of machines after testing in our factory. It will save a lot of cost and time.


DAWSON will be your reliable friend in China, and we will always do our best to give you max support!


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 Tel:+86(512)58990369
  WhatsApp/Wechat:+86-13913143237
 E-mail:service@dawson-plastic.com
Address:Room 1105, block B, Huijin business center, No. 20# Renmin East Road, yangshe Town, Zhangjiagang City, Jiangsu, China
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