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DSBD100
Dawson
84773010
Hospital Bed Plastic Boards HDPE/PP Head Board Making Blow Moulding Machine Expert
DAWSON MACHINE has firmly established itself as a highly professional and preeminent manufacturer within the blow molding machine industry. Our journey in this field has been marked by continuous innovation, in - depth research, and a steadfast commitment to excellence. With a team of seasoned engineers and technicians who possess extensive knowledge and experience in blow molding technology, we have developed a comprehensive portfolio of extrusion blow molding machines.
Our range of machines is not just a collection of standard models; rather, it represents a diverse array of configurations designed to meet the most intricate and varied product - making requirements of our customers. Whether it's the need for high - volume production of simple plastic containers or the creation of complex, precision - engineered plastic components, we have a solution. For instance, our basic models are equipped with reliable extrusion mechanisms that ensure a seamless flow of raw materials, making them ideal for customers looking to produce large quantities of everyday plastic items. These models are highly efficient and cost - effective, providing an excellent entry - point for small - to - medium - sized enterprises venturing into plastic product manufacturing.
On the other hand, for customers with more demanding needs, such as those in the medical, automotive, or aerospace industries, we offer advanced - configuration machines. These state - of - the - art models feature enhanced control systems, including precision temperature control units that can maintain the plastic melt at an exact temperature within a minuscule margin of error. This level of control is crucial when producing items like medical - grade plastic syringes or intricate automotive interior parts, where even the slightest deviation in the manufacturing process can lead to product failure.
Customers from all corners of the globe have recognized the value of our machines. In North America, numerous companies in the food and beverage packaging sector have chosen our blow molding machines. These machines are used to produce a wide variety of packaging solutions, from lightweight yet sturdy plastic bottles for juices and soft drinks to large - capacity containers for bulk food storage. The ability of our machines to produce consistent, high - quality products has not only helped these companies meet the strict quality standards of the North American market but has also enabled them to optimize their production costs, resulting in increased profit margins.
In Europe, our machines are highly sought - after by manufacturers in the chemical and pharmaceutical industries. The chemical industry requires containers that are resistant to harsh chemicals, and our blow molding machines can produce such containers with thick, durable walls and secure seals. In the pharmaceutical sector, where hygiene and precision are of utmost importance, our machines' ability to produce sterile - grade plastic vials and ampoules with exact dimensions has made them the go - to choice for many pharmaceutical companies.
In Asia, a burgeoning market for plastic products, our machines are being used in a multitude of applications. From the production of consumer goods like plastic household items to industrial products such as plastic pipes and fittings, our machines are helping Asian manufacturers meet the growing demand in both domestic and international markets. A prime example is a manufacturing company in Southeast Asia that initially purchased one of our standard - configuration blow molding machines to produce plastic storage boxes. With the reliable performance of the machine, they were able to quickly capture a significant share of the local market. As their business expanded, they realized the potential of our machines and not only ordered additional units to increase their production capacity but also entrusted us with sourcing other essential equipment for their factory, such as automated conveyor systems and quality - control machinery.
In South America, our machines have found applications in the agriculture and construction industries. In agriculture, our blow molding machines are used to produce plastic irrigation pipes, which are crucial for efficient water distribution in farms. These pipes are produced with UV - resistant materials, ensuring their durability in harsh outdoor conditions. In the construction industry, our machines are used to create plastic building components such as hollow plastic blocks, which offer advantages like lightweight construction and thermal insulation.
The satisfaction of our customers is not just a matter of product quality; it also extends to our comprehensive service. We provide in - depth training to our customers' operators, ensuring they can fully utilize the capabilities of our machines. Our after - sales support team is always on standby to address any technical issues promptly. This commitment to service has led to many long - term relationships. Some customers, impressed by the performance of our machines and the quality of our service, have become repeat buyers. They not only order multiple machines to expand their production facilities but also rely on our expertise to source other equipment and components related to their plastic - product manufacturing operations. This trust is a testament to our standing as a reliable partner in the global manufacturing community.
Machine Advantages
Machine Specification
| Max. Product volume | 120 liters |
| Production capacity | 40-50pcs/h |
| Screw diameter | 100mm |
| Screw driving power | 45KW |
| Screw heating power | 20KW |
| No. of heating zone | 5 zones |
| Output of screw | 180kg/h |
| Accumulator die head volume | 12L |
| Die head heating power | 33KW |
| Clamping force | 440KN |
| Mould moving stroke | 500-1300mm |
| Cooling water pressure | 0.3-0.4Mpa |
| Colling water consumption | 180L/min |
| Air pressure | 0.8Mpa |
| Compressed air comsumption | 1.6m3/min |
| Overall size of machine(L*W*H) | 6300*3100*5000MM |
| Machine weight | 18T |
| Total power | 129KW |
The accumulator type die head extrusion blow molding machine, a cornerstone of our product line at DAWSON MACHINE, stands as a paragon of versatility within the plastic manufacturing landscape, boasting an impressively wide range of applications. This cutting - edge piece of equipment has redefined the possibilities in plastic product fabrication, enabling manufacturers to delve into diverse and specialized markets.
Contrary to the initial statement, this machine is, in fact, eminently suitable for producing an extensive array of items, including plastic hospital bed parts. When it comes to manufacturing headboards, the machine's precision allows for the creation of ergonomic designs that provide both comfort and support to patients. The backboards, crafted with utmost care, are made to be sturdy enough to withstand the rigors of daily use in a hospital setting while maintaining a smooth finish for patient comfort. Legboards and footboards are produced with exacting dimensions, ensuring a proper fit within the overall bed structure. Handrails, an essential safety feature, are formed with smooth edges and a suitable grip, and stretcher boards are fabricated to be lightweight yet robust, facilitating easy patient transfer.
In the realm of container production, the accumulator type die head extrusion blow molding machine truly shines. Plastic drums, whether for industrial chemical storage or food - grade applications, are crafted with thick, durable walls and secure lids. The machine's ability to precisely control the extrusion process ensures that each drum is consistent in quality, resistant to leaks, and capable of withstanding harsh handling. Jerry cans, a staple for fuel storage and transportation, are produced with a focus on safety and functionality. Their design, facilitated by the machine, includes features such as tight - fitting caps and robust construction to prevent spills. Barrels, available in various sizes, are manufactured to meet the specific needs of different industries, from winemaking to bulk material storage.
Unique items like plastic floating docks are also well within the machine's capabilities. These floating docks are constructed using high - density, UV - resistant plastics, ensuring long - term durability in marine environments. Their buoyant design, achieved through the machine's precise molding process, provides a stable platform for various water - related activities. Traffic cones, essential for road safety, are produced with highly visible plastics and a consistent shape, ensuring maximum visibility even in low - light or adverse weather conditions. Car spoilers, which enhance a vehicle's aerodynamics and aesthetics, are crafted with intricate details, thanks to the machine's advanced control systems.
In the world of plastic children's toys, the machine enables the creation of engaging and safe playthings. Rocking horses are designed with smooth, rounded edges and a stable base, ensuring the safety of young riders. Kids slide swings are produced with durable materials that can withstand the energetic play of children. Indoor playground equipment, such as toddler - friendly structures, are fabricated with bright, non - toxic plastics, creating a stimulating and safe environment for young children to explore.
To further optimize the production process for these diverse products, the accumulator type die head extrusion blow molding machine can be outfitted with a variety of specialized components. A robot arm, when integrated, revolutionizes the product - removal stage. It operates with high speed and precision, efficiently plucking finished products from the mold, which not only boosts productivity but also reduces the risk of product damage during handling. For products like drums that require bottom blowing, a dedicated bottom blowing unit is an invaluable addition. This unit ensures that the plastic is evenly distributed at the bottom of the product, resulting in a stronger and more uniform structure. Upper or bottom parison sealing units are available, depending on the specific product requirements. These units seal the parison, the pre - formed plastic tube, with great accuracy, ensuring the integrity of the final product.
Our accumulator type die head extrusion blow molding machines are equipped with servo motors for the hydraulic system, which brings about a multitude of advantages. Servo motors are renowned for their energy - saving capabilities. Unlike traditional motors that operate continuously, servo motors only engage when necessary. This intelligent operation significantly reduces energy consumption, making the machine not only more cost - effective in the long run but also more environmentally friendly. The reduced power consumption also leads to lower noise levels, creating a more pleasant working environment. The smooth operation of the servo - motor - driven hydraulic system is a key factor in achieving high - precision results. The machine can precisely control the extrusion and blowing processes, resulting in products with consistent wall thickness and shape. Since the servo motor doesn't run constantly, the oil temperature in the hydraulic system remains relatively low. This is a boon for the longevity of the machine's components. The lower oil temperature protects the oil sealings, such as O - sealings, and extends the lifespan of hydraulic components like pumps and valves. As a result, the machine requires less maintenance and has a longer service life, providing our customers with a reliable and cost - efficient solution.
We take great pride in the quality of the components used in our machines. All components are sourced from reputable brand suppliers, ensuring top - notch performance. In the machine controlling system, we offer a range of high - quality options. Italy's GEFRAN is a leading name in control technology. Their systems provide advanced and reliable control over the entire blow molding process. With GEFRAN's control systems, operators can precisely set and adjust parameters such as temperature, pressure, and extrusion speed, ensuring consistent product quality. Taiwan's WISETECH also offers excellent control solutions. Their systems are known for their user - friendly interfaces, making it easy for operators, even those with limited experience, to operate the machine effectively. In the parison controlling system, we have several renowned brands. MOOG, for instance, is recognized for its high - performance parison control technology. Their systems can accurately control the shape and size of the parison, which is crucial for producing complex and precise plastic products. GEFRAN, XUNJIE, and WISETECH also offer outstanding parison controlling systems, each with its own unique features and advantages.
When it comes to inverters, we rely on trusted brands such as GEFRAN, INNOVANCE, and DELTA. These inverters are known for their stable performance and energy - saving features. They can adjust the speed of the motor according to the production requirements, optimizing the energy consumption of the machine. For hydraulic pumps, we use the SUMITOMO brand. SUMITOMO pumps are celebrated for their high - quality construction and reliable performance. They can deliver a consistent flow of hydraulic fluid, ensuring the smooth operation of the machine. For hydraulic valves, including proportional valves and solenoid valves, we turn to the YUKEN brand. YUKEN valves are renowned for their precision control and long - lasting durability. They can accurately regulate the flow and pressure of the hydraulic fluid, which is essential for the proper functioning of the machine.
Additionally, we use Schneider contactors and OMRON relays. Schneider contactors are known for their reliable switching performance, while OMRON relays are trusted for their high - quality and precise control in electrical circuits.
Machine Applications
Hospital Bed Plastic Boards HDPE/PP Head Board Making Blow Moulding Machine Expert
DAWSON MACHINE has firmly established itself as a highly professional and preeminent manufacturer within the blow molding machine industry. Our journey in this field has been marked by continuous innovation, in - depth research, and a steadfast commitment to excellence. With a team of seasoned engineers and technicians who possess extensive knowledge and experience in blow molding technology, we have developed a comprehensive portfolio of extrusion blow molding machines.
Our range of machines is not just a collection of standard models; rather, it represents a diverse array of configurations designed to meet the most intricate and varied product - making requirements of our customers. Whether it's the need for high - volume production of simple plastic containers or the creation of complex, precision - engineered plastic components, we have a solution. For instance, our basic models are equipped with reliable extrusion mechanisms that ensure a seamless flow of raw materials, making them ideal for customers looking to produce large quantities of everyday plastic items. These models are highly efficient and cost - effective, providing an excellent entry - point for small - to - medium - sized enterprises venturing into plastic product manufacturing.
On the other hand, for customers with more demanding needs, such as those in the medical, automotive, or aerospace industries, we offer advanced - configuration machines. These state - of - the - art models feature enhanced control systems, including precision temperature control units that can maintain the plastic melt at an exact temperature within a minuscule margin of error. This level of control is crucial when producing items like medical - grade plastic syringes or intricate automotive interior parts, where even the slightest deviation in the manufacturing process can lead to product failure.
Customers from all corners of the globe have recognized the value of our machines. In North America, numerous companies in the food and beverage packaging sector have chosen our blow molding machines. These machines are used to produce a wide variety of packaging solutions, from lightweight yet sturdy plastic bottles for juices and soft drinks to large - capacity containers for bulk food storage. The ability of our machines to produce consistent, high - quality products has not only helped these companies meet the strict quality standards of the North American market but has also enabled them to optimize their production costs, resulting in increased profit margins.
In Europe, our machines are highly sought - after by manufacturers in the chemical and pharmaceutical industries. The chemical industry requires containers that are resistant to harsh chemicals, and our blow molding machines can produce such containers with thick, durable walls and secure seals. In the pharmaceutical sector, where hygiene and precision are of utmost importance, our machines' ability to produce sterile - grade plastic vials and ampoules with exact dimensions has made them the go - to choice for many pharmaceutical companies.
In Asia, a burgeoning market for plastic products, our machines are being used in a multitude of applications. From the production of consumer goods like plastic household items to industrial products such as plastic pipes and fittings, our machines are helping Asian manufacturers meet the growing demand in both domestic and international markets. A prime example is a manufacturing company in Southeast Asia that initially purchased one of our standard - configuration blow molding machines to produce plastic storage boxes. With the reliable performance of the machine, they were able to quickly capture a significant share of the local market. As their business expanded, they realized the potential of our machines and not only ordered additional units to increase their production capacity but also entrusted us with sourcing other essential equipment for their factory, such as automated conveyor systems and quality - control machinery.
In South America, our machines have found applications in the agriculture and construction industries. In agriculture, our blow molding machines are used to produce plastic irrigation pipes, which are crucial for efficient water distribution in farms. These pipes are produced with UV - resistant materials, ensuring their durability in harsh outdoor conditions. In the construction industry, our machines are used to create plastic building components such as hollow plastic blocks, which offer advantages like lightweight construction and thermal insulation.
The satisfaction of our customers is not just a matter of product quality; it also extends to our comprehensive service. We provide in - depth training to our customers' operators, ensuring they can fully utilize the capabilities of our machines. Our after - sales support team is always on standby to address any technical issues promptly. This commitment to service has led to many long - term relationships. Some customers, impressed by the performance of our machines and the quality of our service, have become repeat buyers. They not only order multiple machines to expand their production facilities but also rely on our expertise to source other equipment and components related to their plastic - product manufacturing operations. This trust is a testament to our standing as a reliable partner in the global manufacturing community.
Machine Advantages
Machine Specification
| Max. Product volume | 120 liters |
| Production capacity | 40-50pcs/h |
| Screw diameter | 100mm |
| Screw driving power | 45KW |
| Screw heating power | 20KW |
| No. of heating zone | 5 zones |
| Output of screw | 180kg/h |
| Accumulator die head volume | 12L |
| Die head heating power | 33KW |
| Clamping force | 440KN |
| Mould moving stroke | 500-1300mm |
| Cooling water pressure | 0.3-0.4Mpa |
| Colling water consumption | 180L/min |
| Air pressure | 0.8Mpa |
| Compressed air comsumption | 1.6m3/min |
| Overall size of machine(L*W*H) | 6300*3100*5000MM |
| Machine weight | 18T |
| Total power | 129KW |
The accumulator type die head extrusion blow molding machine, a cornerstone of our product line at DAWSON MACHINE, stands as a paragon of versatility within the plastic manufacturing landscape, boasting an impressively wide range of applications. This cutting - edge piece of equipment has redefined the possibilities in plastic product fabrication, enabling manufacturers to delve into diverse and specialized markets.
Contrary to the initial statement, this machine is, in fact, eminently suitable for producing an extensive array of items, including plastic hospital bed parts. When it comes to manufacturing headboards, the machine's precision allows for the creation of ergonomic designs that provide both comfort and support to patients. The backboards, crafted with utmost care, are made to be sturdy enough to withstand the rigors of daily use in a hospital setting while maintaining a smooth finish for patient comfort. Legboards and footboards are produced with exacting dimensions, ensuring a proper fit within the overall bed structure. Handrails, an essential safety feature, are formed with smooth edges and a suitable grip, and stretcher boards are fabricated to be lightweight yet robust, facilitating easy patient transfer.
In the realm of container production, the accumulator type die head extrusion blow molding machine truly shines. Plastic drums, whether for industrial chemical storage or food - grade applications, are crafted with thick, durable walls and secure lids. The machine's ability to precisely control the extrusion process ensures that each drum is consistent in quality, resistant to leaks, and capable of withstanding harsh handling. Jerry cans, a staple for fuel storage and transportation, are produced with a focus on safety and functionality. Their design, facilitated by the machine, includes features such as tight - fitting caps and robust construction to prevent spills. Barrels, available in various sizes, are manufactured to meet the specific needs of different industries, from winemaking to bulk material storage.
Unique items like plastic floating docks are also well within the machine's capabilities. These floating docks are constructed using high - density, UV - resistant plastics, ensuring long - term durability in marine environments. Their buoyant design, achieved through the machine's precise molding process, provides a stable platform for various water - related activities. Traffic cones, essential for road safety, are produced with highly visible plastics and a consistent shape, ensuring maximum visibility even in low - light or adverse weather conditions. Car spoilers, which enhance a vehicle's aerodynamics and aesthetics, are crafted with intricate details, thanks to the machine's advanced control systems.
In the world of plastic children's toys, the machine enables the creation of engaging and safe playthings. Rocking horses are designed with smooth, rounded edges and a stable base, ensuring the safety of young riders. Kids slide swings are produced with durable materials that can withstand the energetic play of children. Indoor playground equipment, such as toddler - friendly structures, are fabricated with bright, non - toxic plastics, creating a stimulating and safe environment for young children to explore.
To further optimize the production process for these diverse products, the accumulator type die head extrusion blow molding machine can be outfitted with a variety of specialized components. A robot arm, when integrated, revolutionizes the product - removal stage. It operates with high speed and precision, efficiently plucking finished products from the mold, which not only boosts productivity but also reduces the risk of product damage during handling. For products like drums that require bottom blowing, a dedicated bottom blowing unit is an invaluable addition. This unit ensures that the plastic is evenly distributed at the bottom of the product, resulting in a stronger and more uniform structure. Upper or bottom parison sealing units are available, depending on the specific product requirements. These units seal the parison, the pre - formed plastic tube, with great accuracy, ensuring the integrity of the final product.
Our accumulator type die head extrusion blow molding machines are equipped with servo motors for the hydraulic system, which brings about a multitude of advantages. Servo motors are renowned for their energy - saving capabilities. Unlike traditional motors that operate continuously, servo motors only engage when necessary. This intelligent operation significantly reduces energy consumption, making the machine not only more cost - effective in the long run but also more environmentally friendly. The reduced power consumption also leads to lower noise levels, creating a more pleasant working environment. The smooth operation of the servo - motor - driven hydraulic system is a key factor in achieving high - precision results. The machine can precisely control the extrusion and blowing processes, resulting in products with consistent wall thickness and shape. Since the servo motor doesn't run constantly, the oil temperature in the hydraulic system remains relatively low. This is a boon for the longevity of the machine's components. The lower oil temperature protects the oil sealings, such as O - sealings, and extends the lifespan of hydraulic components like pumps and valves. As a result, the machine requires less maintenance and has a longer service life, providing our customers with a reliable and cost - efficient solution.
We take great pride in the quality of the components used in our machines. All components are sourced from reputable brand suppliers, ensuring top - notch performance. In the machine controlling system, we offer a range of high - quality options. Italy's GEFRAN is a leading name in control technology. Their systems provide advanced and reliable control over the entire blow molding process. With GEFRAN's control systems, operators can precisely set and adjust parameters such as temperature, pressure, and extrusion speed, ensuring consistent product quality. Taiwan's WISETECH also offers excellent control solutions. Their systems are known for their user - friendly interfaces, making it easy for operators, even those with limited experience, to operate the machine effectively. In the parison controlling system, we have several renowned brands. MOOG, for instance, is recognized for its high - performance parison control technology. Their systems can accurately control the shape and size of the parison, which is crucial for producing complex and precise plastic products. GEFRAN, XUNJIE, and WISETECH also offer outstanding parison controlling systems, each with its own unique features and advantages.
When it comes to inverters, we rely on trusted brands such as GEFRAN, INNOVANCE, and DELTA. These inverters are known for their stable performance and energy - saving features. They can adjust the speed of the motor according to the production requirements, optimizing the energy consumption of the machine. For hydraulic pumps, we use the SUMITOMO brand. SUMITOMO pumps are celebrated for their high - quality construction and reliable performance. They can deliver a consistent flow of hydraulic fluid, ensuring the smooth operation of the machine. For hydraulic valves, including proportional valves and solenoid valves, we turn to the YUKEN brand. YUKEN valves are renowned for their precision control and long - lasting durability. They can accurately regulate the flow and pressure of the hydraulic fluid, which is essential for the proper functioning of the machine.
Additionally, we use Schneider contactors and OMRON relays. Schneider contactors are known for their reliable switching performance, while OMRON relays are trusted for their high - quality and precise control in electrical circuits.
Machine Applications
