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IBM45
DAWSON
Fully Automatic Pesticide Bottles for Injection Molding Blowing Machine
Fully automatic pesticide bottles for injection molding blowing machines are commonly used in the production of pesticide containers. These machines are designed to automate the process of manufacturing bottles through injection molding and blowing techniques.
Here's an overview of the typical process involved in producing pesticide bottles using a fully automatic injection molding blowing machine:
Mold Preparation: The first step is to prepare the mold that will be used to shape the bottles. The mold is designed specifically for pesticide bottles, taking into account the desired shape, size, and design specifications.
Injection Molding: The machine begins by melting plastic resin pellets, typically high-density polyethylene (HDPE) or polyethylene terephthalate (PET), in a heated barrel. Once the plastic is molten, it is injected into the mold cavity under high pressure. The molten plastic fills the mold, taking its shape and forming the preform of the bottle.
Cooling and Solidification: After injection, the mold is cooled to allow the plastic to solidify and take the desired shape. Cooling can be achieved through the circulation of cooling water or air around the mold.
Bottle Blowing: Once the preform solidifies, the mold opens, and the preform is transferred to the blowing station. In the blowing station, high-pressure air is blown into the preform, causing it to expand and take the shape of the bottle mold. This process is known as stretch blow molding.
Ejection and Trimming: After the blowing process, the mold opens, and the fully formed pesticide bottle is ejected from the machine. Any excess material or flash is trimmed off from the bottle.
Quality Control: The produced bottles are subjected to quality control measures to ensure they meet the required specifications. This may involve visual inspection, dimensional checks, and testing for leakage or other defects.
Packaging: Once the bottles pass quality control, they are ready for packaging. They may be stacked, placed in trays, or packed into larger containers for storage and transportation.
Fully automatic injection molding blowing machines offer high efficiency and productivity by automating various steps in the bottle production process. They can handle a large volume of production and ensure consistent quality and precision in the manufactured bottles.
In the production of the same product, injection blowing and extrusion blowing have inherent advantages, such as no flash, no waste, accurate size, high production efficiency of three-step method, three working positions working at the same time, no need to wait in neutral position; With the conveyor belt, the testing equipment can directly enter the packaging station, with a high degree of automation. Therefore, a conclusion can be drawn: in the range of packaging bottles, the injection blowing process can improve the production efficiency and reduce the production cost. |
Technical Parameters
Model | |||||
Item | Unit | Date | |||
Injection system | Screw Diameter | mm | 40 | 45 | 50 |
Max. Theoretical injection capacity | G | 176 | 260 | 314 | |
Heating capacity | KW | 7.2 | 10 | 10 | |
No. of heating area | Qty | 3 | 3 | 3 | |
Clamping & blowing system | Clamping force of injection | kn | 350 | 450 | 650 |
Clamping force of blowing | kn | 40 | 78 | 89 | |
Opening stroke of mold platen | mm | 120 | 120 | 140 | |
Max. Platen size (L×W) | mm | 420×340 | 560×390 | 740×390 | |
Min. Mold thickness (H) | mm | 180 | 240 | 280 | |
Heating capacity of mould | KW | 2.8 | 4.0 | 5.0 | |
Product dimension range | Suitable bottle range | ml | 3-800 | 3-800 | 5-800 |
Max. bottle height | mm | ≤180 | ≤200 | ≤200 | |
Max. Dia. of bottle | mm | ≤80 | ≤80 | ≤80 | |
Dry cycle | s | 4 | |||
Hydraulic driving system | Motor power | KW | 11/15 | 18.7/22 | 17 |
hydraulic pressure | Mpa | 14 | 14 | 14 | |
Pneumatic system | Min. Air pressure | Mpa | ≥0.8 | 1.0 | 1.0 |
Discharge rate of compressed air | M3/mm | ≥0.7 | ≥0.8 | ≥0.8 | |
Cooling system | Water flowage | M3/h | 3 | 3 | 4 |
Total rated power with mold heating | KW | 21/25 | 34/38 | 45 | |
Machine information | Dimension | M | 3.1×1.2×2.2 | 3.5×1.4×2.3 | 4×1.28×2.35 |
machine weight | Ton | 4.0 | 6.0 | 7.5 |
Fully Automatic Pesticide Bottles for Injection Molding Blowing Machine
Fully automatic pesticide bottles for injection molding blowing machines are commonly used in the production of pesticide containers. These machines are designed to automate the process of manufacturing bottles through injection molding and blowing techniques.
Here's an overview of the typical process involved in producing pesticide bottles using a fully automatic injection molding blowing machine:
Mold Preparation: The first step is to prepare the mold that will be used to shape the bottles. The mold is designed specifically for pesticide bottles, taking into account the desired shape, size, and design specifications.
Injection Molding: The machine begins by melting plastic resin pellets, typically high-density polyethylene (HDPE) or polyethylene terephthalate (PET), in a heated barrel. Once the plastic is molten, it is injected into the mold cavity under high pressure. The molten plastic fills the mold, taking its shape and forming the preform of the bottle.
Cooling and Solidification: After injection, the mold is cooled to allow the plastic to solidify and take the desired shape. Cooling can be achieved through the circulation of cooling water or air around the mold.
Bottle Blowing: Once the preform solidifies, the mold opens, and the preform is transferred to the blowing station. In the blowing station, high-pressure air is blown into the preform, causing it to expand and take the shape of the bottle mold. This process is known as stretch blow molding.
Ejection and Trimming: After the blowing process, the mold opens, and the fully formed pesticide bottle is ejected from the machine. Any excess material or flash is trimmed off from the bottle.
Quality Control: The produced bottles are subjected to quality control measures to ensure they meet the required specifications. This may involve visual inspection, dimensional checks, and testing for leakage or other defects.
Packaging: Once the bottles pass quality control, they are ready for packaging. They may be stacked, placed in trays, or packed into larger containers for storage and transportation.
Fully automatic injection molding blowing machines offer high efficiency and productivity by automating various steps in the bottle production process. They can handle a large volume of production and ensure consistent quality and precision in the manufactured bottles.
In the production of the same product, injection blowing and extrusion blowing have inherent advantages, such as no flash, no waste, accurate size, high production efficiency of three-step method, three working positions working at the same time, no need to wait in neutral position; With the conveyor belt, the testing equipment can directly enter the packaging station, with a high degree of automation. Therefore, a conclusion can be drawn: in the range of packaging bottles, the injection blowing process can improve the production efficiency and reduce the production cost. |
Technical Parameters
Model | |||||
Item | Unit | Date | |||
Injection system | Screw Diameter | mm | 40 | 45 | 50 |
Max. Theoretical injection capacity | G | 176 | 260 | 314 | |
Heating capacity | KW | 7.2 | 10 | 10 | |
No. of heating area | Qty | 3 | 3 | 3 | |
Clamping & blowing system | Clamping force of injection | kn | 350 | 450 | 650 |
Clamping force of blowing | kn | 40 | 78 | 89 | |
Opening stroke of mold platen | mm | 120 | 120 | 140 | |
Max. Platen size (L×W) | mm | 420×340 | 560×390 | 740×390 | |
Min. Mold thickness (H) | mm | 180 | 240 | 280 | |
Heating capacity of mould | KW | 2.8 | 4.0 | 5.0 | |
Product dimension range | Suitable bottle range | ml | 3-800 | 3-800 | 5-800 |
Max. bottle height | mm | ≤180 | ≤200 | ≤200 | |
Max. Dia. of bottle | mm | ≤80 | ≤80 | ≤80 | |
Dry cycle | s | 4 | |||
Hydraulic driving system | Motor power | KW | 11/15 | 18.7/22 | 17 |
hydraulic pressure | Mpa | 14 | 14 | 14 | |
Pneumatic system | Min. Air pressure | Mpa | ≥0.8 | 1.0 | 1.0 |
Discharge rate of compressed air | M3/mm | ≥0.7 | ≥0.8 | ≥0.8 | |
Cooling system | Water flowage | M3/h | 3 | 3 | 4 |
Total rated power with mold heating | KW | 21/25 | 34/38 | 45 | |
Machine information | Dimension | M | 3.1×1.2×2.2 | 3.5×1.4×2.3 | 4×1.28×2.35 |
machine weight | Ton | 4.0 | 6.0 | 7.5 |