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Hot sale servo control plastic Chemical pesticide bottle for injection blow molding bottle

suitable for processing large quantities of 5ml to 1L small plastic refined containers and wide mouth containers, such as cosmetics, daily necessities, medicine and food packaging bottles.
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  • IBM45

  • DAWSON

servo control plastic Chemical bottle for injection blow molding bottle

Chemical bottles manufactured using injection blow molding are commonly used for packaging various chemicals,Injection blow molding is a process that combines elements of injection molding and blow molding to produce hollow plastic containers with precise dimensions and complex shapes. Here's an overview of the process:


1. Mold Preparation: The first step is to design and prepare the mold for the chemical bottle. The mold consists of two halves: the core and the cavity. The core forms the internal shape of the bottle, while the cavity creates the outer shape.


2. Injection Molding: In this stage, plastic resin pellets are melted in an injection molding machine. The molten plastic is injected into the cavity of the mold under high pressure, forming a solid parison (a tube-like structure with an open end).


3. Transfer to Blow Molding Station: After injection, the mold opens, and the parison is transferred to the blow molding station. The parison is held between the core and cavity halves of the mold.


4. Blow Molding: High-pressure air is introduced into the parison, causing it to expand and take the shape of the mold. The air pressure stretches the plastic material against the mold walls, forming the final shape of the bottle. The mold is designed to have the desired features, such as neck, threads, handles, or other intricate details.


5. Cooling and Solidification: Once the bottle has taken its final shape, it is cooled to allow the plastic to solidify and maintain its form. Cooling can be achieved through the circulation of cooling water or air around the mold.


6. Mold Opening and Ejection: After the cooling process, the mold opens, and the finished chemical bottle is ejected from the machine. Any excess material or flash is trimmed off from the bottle.


7. Quality Control: The produced bottles undergo quality control checks to ensure they meet the required specifications. This may involve visual inspection for defects, dimensional checks, and testing for leakage or chemical compatibility.


8. Packaging: Once the bottles pass quality control, they are ready for packaging. They may be labeled, capped, sealed, or placed in additional packaging materials

IBM BOTTLE 100ml - 1L (24)(1)

In the production of the same product, injection blowing and extrusion blowing have inherent advantages, such as no flash, no waste, accurate size, high production efficiency of three-step method, three working positions working at the same time, no need to wait in neutral position; With the conveyor belt, the testing equipment can directly enter the packaging station, with a high degree of automation. Therefore, a conclusion can be drawn: in the range of packaging bottles, the injection blowing process can improve the production efficiency and reduce the production cost.



Technical Parameters

Model
Item

Unit
Date
Injection system
Screw Diameter
mm
40
45
50
Max. Theoretical injection capacity
G
176
260
314
Heating capacity
KW
7.2
10
10
No. of heating area
Qty
3
3
3
Clamping & blowing system
Clamping force of injection
kn
350
450
650
Clamping force of blowing
kn
40
78
89
Opening stroke of mold platen
mm
120
120
140
Max. Platen size (L×W)
mm
420×340
560×390
740×390
Min. Mold thickness (H)
mm
180
240
280
Heating capacity of mould
KW
2.8
4.0
5.0
Product dimension range
Suitable bottle range
ml
3-800
3-800
5-800
Max. bottle height
mm
≤180
≤200
≤200
Max. Dia. of bottle
mm
≤80
≤80
≤80
Dry cycle
s
4


Hydraulic driving system
Motor power
KW
11/15
18.7/22
17
hydraulic pressure
Mpa
14
14
14
Pneumatic system
Min. Air pressure
Mpa
≥0.8
1.0
1.0
Discharge rate of compressed air
M3/mm
≥0.7
≥0.8
≥0.8
Cooling system
Water flowage
M3/h
3
3
4

Total rated power with mold heating
KW
21/25
34/38
45
Machine information
Dimension
M
3.1×1.2×2.2
3.5×1.4×2.3
4×1.28×2.35
machine weight
Ton
4.0
6.0
7.5










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